Petrochemical Industry Solutions

Integrity and safety engineering for petrochemical facilities from greenfield design through to operating plant.

INDUSTRIES NAVIGATION

Moving your facility from reactive maintenance to Predictive Integrity using AI-driven data modeling.

Why Petrochemical Facilities Need Engineering Strategy?

Petrochemical plants are often built from a blank sheet, with reactive chemistry and tightly interdependent utility systems that make every process unique. Greenfield projects give a narrow window to embed the safety and reliability basis correctly once construction locks design decisions in, that window closes. Pure Integrity helps operators get it right the first time.

human factor consulting pure integrity consultation

Our Approach for Petrochemical

Risk Profile

Reactive chemistry and tightly interdependent utility systems designed and built from a blank sheet. Each chemical process is unique, with varying degrees of complexity and hazards. Greenfield projects give a narrow window to embed the safety and reliability basis correctly before construction locks design decisions in place.

Standards Applied

IEC 61511 (SIL determination/verification), ISO 14224 (asset/reliability data structure from first build), and HAZOP/HAZID per IEC 61882 and CCPS methodology.

Typical Client Outcome

HAZOP/LOPA closure rate against FEED-to-detailed-design milestones, and completeness of the asset register at handover.

Common Challenges Across Industries

common challenges

Services

Pure Integrity provides a full range of process safety, functional safety, and asset integrity services to support petrochemical facilities at every stage of the project lifecycle.

HAZOP / HAZID Consultant

Identifying process hazards and operability issues before they become incidents.

SIL Determination & Verification

Establishing and verifying safety integrity levels for critical safety instrumented functions.

Risk Based Inspection (RBI)

Prioritising inspection effort based on risk, criticality & failure consequence.

Asset Integrity

Supporting safe, reliable, and fit-for-service assets throughout their operating life.

Functional Safety

Ensuring safety instrumented systems perform reliably across their full lifecycle.

CHALLENGES WE SOLVE FOR PETROCHEMICAL

Compressed Hazard-Study Schedules Against EPC Milestones

Greenfield HAZOP/HAZID work typically runs under tight FEED-to-detailed-design timelines. We keep facilitation efficient without cutting corners on identification or documentation.

Establishing a SIL/LOPA Basis With No Operating History

Unlike brownfield, there's no incident or near-miss data to draw on. We craft a standards-backed LOPA procedure from the outset, built on design intent and vendor data documented carefully enough to survive a future audit.

Building the Asset Register and Reliability Basis From Scratch

Greenfield is the one chance to structure the asset register to ISO 14224 from day one rather than retrofitting it later. We coordinate closely with EPC equipment lists and vendor data packages as they're issued, so the register and CMMS data are built right from the start.

Aligning Process Safety and Reliability Work Streams Before Commissioning

Decisions made during HAZOP/LOPA constrain the maintenance strategy that follows. We bring reliability input in early to avoid rework once the plant is already operating.

OUR METHODOLOGY

refinery industries pure integrity
johan andak photo

Johan Andak

Managing Director
Pure Integrity Sdn Bhd

Johan Andak is a process safety and operations specialist with decades of experience in the oil and gas, petrochemical, and energy sectors. As Managing Director of Pure Integrity, he provides strategic and technical leadership in process safety, functional safety, and risk assessment, supporting major projects across Southeast Asia, the North Sea, West Africa, Brazil, and Australasia.

Education & Certificate

utp universiti teknologi petronas

Bachelor’s Degree in Chemical Engineering

Universiti Teknologi PETRONAS (UTP) Certificate  

tuv rheinland

Certified Functional Safety Engineer

(Safety Instrumented Systems) TÜV Rheinland

Who We Work With

We have worked closely with many local and multi-national companies in Malaysia as well as overseas to fulfill their specific needs. Through close collaboration we have helped clients deliver safer, more reliable, and cost effective operations.

Strengthen Your Petrochemical Integrity & Safety Strategy

Work with Pure Integrity to keep hazard studies on schedule, build a reliable asset register from day one, and align safety and reliability before commissioning.

Scroll to Top