Power Plant Industry Solutions

Integrity and safety engineering for power generation assets where reliability, not hydrocarbon inventory, drives risk.

INDUSTRIES NAVIGATION

Moving your facility from reactive maintenance to Predictive Integrity using AI-driven data modeling.

Why Power Plants Need Engineering Strategy?

For power generation assets, the consequence of an unplanned failure isn’t a hydrocarbon release, its lost generation revenue and grid-reliability exposure. That shifts the weight of the work toward reliability engineering, not just process hazard analysis. Pure Integrity helps operators keep ageing equipment running with maintenance strategy that reflects how it actually fails.

Our Approach for Power Plant

Risk Profile

Risk here isn’t primarily hydrocarbon inventory, its equipment criticality to generation availability. The consequence of an unplanned failure is lost generation revenue and grid-reliability exposure, so reliability engineering carries more of the weight than process hazard analysis.

Standards Applied

ISO 14224 (adapted for power generation asset classes), and RCM frameworks aligned to SAE JA1011/1012.

Typical Client Outcome

Reduction in unplanned outage hours, optimised maintenance tasks derived from FMEA/RCM, and improved asset register completeness.

Common Challenges Across Industries

Services

Pure Integrity provides a full range of process safety, functional safety, and asset integrity services to support power plant operators at every stage of the asset lifecycle.

HAZOP / HAZID Consultant

Identifying process hazards and operability issues before they become incidents.

Explore Service

SIL Determination & Verification

Establishing and verifying safety integrity levels for critical safety instrumented functions.

Explore Service

Risk Based Inspection (RBI)

Prioritising inspection effort based on risk, criticality & failure consequence.

Explore Service

Asset Integrity

Supporting safe, reliable, and fit-for-service assets throughout their operating life.

Explore Service

Functional Safety

Ensuring safety instrumented systems perform reliably across their full lifecycle.

Explore Service

CHALLENGES WE SOLVE FOR POWER PLANT

Maintenance Strategy Not Keeping Pace With Ageing Equipment

Reliability assumptions drift as a plant ages past its design life. We use FMEA-driven task review to realign maintenance to actual failure modes, instead of generic OEM-default schedules.

Asset Registers Fragmented Across Legacy CMMS Systems

Decades of tag renumbering and system migrations leave plants with inconsistent equipment hierarchies. We rebuild to a single, consistent structure the precondition for any reliability analysis to be trusted.

Critical Equipment Not Clearly Prioritised for Maintenance Resourcing

Without an FMEA-based criticality ranking, maintenance budget and spares tend to get spread evenly rather than directed at the equipment that actually drives outage risk. We build that ranking so resourcing follows real risk.

Reliability Data Not Captured in a Form That Supports Future Analysis

Failure and maintenance history recorded inconsistently across systems undermines any future FMEA review. We structure data capture so it can actually support the next RCM refinement, not just sit in a log.

OUR METHODOLOGY

Johan Andak

Managing Director
Pure Integrity Sdn Bhd

Johan Andak is a process safety and operations specialist with decades of experience in the oil and gas, petrochemical, and energy sectors. As Managing Director of Pure Integrity, he provides strategic and technical leadership in process safety, functional safety, and risk assessment, supporting major projects across Southeast Asia, the North Sea, West Africa, Brazil, and Australasia.

Education & Certificate

Who We Work With

We have worked closely with many local and multi-national companies in Malaysia as well as overseas to fulfill their specific needs. Through close collaboration we have helped clients deliver safer, more reliable, and cost effective operations.